HINO TEAM SUGAWARA to Enter the Rally Mongolia 2012

Jul 24, 2012

HINO TEAM SUGAWARA will be entering their new "HINO 500 Series" racing truck in the "Rally Mongolia 2012," which is scheduled to kick off on August 12, 2012.

Rally Mongolia 2012 will start/finish at Ulan Bator, Mongolia and continue over approx. 3,000 km over 8 days. Because the race will feature dune stages in the Gobi Desert, and contestants will be faced with daytime temperatures approaching 40ºC just as they would in the Dakar Rally, HINO TEAM SUGAWARA positions this race as a real-world test run for the Dakar Rally. This year, the team will focus on testing their electronically-controlled fuel injection (common rail) engine, and disk brake system, both of which are team firsts.

The truck will be piloted by Teruhito Sugawara, who is the reigning champion with 3 consecutive wins in the Under 10-litre Trucks class as of the latest Dakar Rally. Additionally, as part of the team's efforts to train younger staff and get them up to speed on the rally environment, the team will be dispatching freshmen staff members as official staff.

A test run of the new racing truck was conducted on the Hino Motors Hamura Test Course (Hamura, Tokyo) on July 14, and the truck is scheduled to depart for Mongolia on July 19.

<Comments after the test run of July 14>

Yoshimasa Sugawara:
The truck has turned out really well considering we are only into the second year of our 3-year program. Our aim is to evolve the truck every year and give it the capability to aim for higher positions in the Dakar Rally. There is still a lot that we can do.

Teruhito Sugawara:
The torque response of this common rail engine feels really good. There is less torque drop off (compared to mechanically injected engines), giving us lots to look forward to in terms of its performance in the Dakar Rally. The brakes feel good too. Our first step will be to iron out all the problems at Rally Mongolia.

HINO 500 Series truck undergoing a test run (Hino Motors Hamura Test Course)

View the test run here:
http://www.youtube.com/watch?v=H09zcIdUlRw

<Rally entry details>

Team name:HINO TEAM SUGAWARA
Vehicle:HINO 500 Series (New Car 1)
Driver and navigator:Teruhito Sugawara and Hiromichi Suwa (Joined as support manager in 2012)

<Official staff to accompany HINO TEAM SUGAWARA>

Camion valet* driver:Hiroyuki Sugiura (Joined as Dakar Rally navigator for 2011 and 2012)

* The Camion valet follows the last vehicle in the race to recover racers or vehicles that have withdrawn.

<New "HINO 500 Series" racing truck specs>

(Revisions have been underlined)

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 Dakar Rally 2012Rally Mongolia 2012
Body
Vehicle nameHINO 500 SeriesHINO 500 Series
Gross weight6,700kg6,700kg
Length6,100mm6,040mm
Width2,390mm2,430mm
Height3,100mm3,050mm
Wheelbase3,750mm3,750mm
TreadFront: 2,000mm / Rear: 2,000mmFront: 1,973mm / Rear: 1,994mm
Approach angle50°50°
Departure angle55°55°
Ramp break over angle36°36°
Rear bodyTube frame and tarpaulin mounted on mainframeTube frame and tarpaulin mounted on mainframe
Engine
Engine modelJ08C-TI (turbo with intercooler)J08C-TI (turbo with intercooler)
Engine typeDiesel 4 cycle In-line 6 cylindersDiesel 4 cycle In-line 6 cylinders
Displacement7,961cc7,961cc
Maximum output / rpm450ps / 2,700rpm300ps / 2,700rpm *
(Target in Dakar Rally 2013 is 450ps / 2,700rpm)
Maximum torque / rpm138kgm / 1,600rpm100kgm / 1,600rpm *
(Target in Dakar Rally 2013 is 138kgm / 1,600-2200rpm)
Fuel injection systemMechanical fuel injection pumpElectronically-controlled fuel injection (common rail)
Fuel tank capacity600L600L
  * powered by test engine
Drive system
Drive typePart time four wheel drive,
differential lock with front and rear
Part time four wheel drive,
differential lock with front and rear
Clutchφ380mm single plateφ380mm single plate
Transmission6-speed direct drive
with secondary transmission
6-speed direct drive
with secondary transmission
Transfer2-speed (Hi-Lo)2-speed (Hi-Lo)
AxleSingle reduction axleHub reduction axle
Suspension
Suspension typeMulti-type leaf springs
with stabilizer and twin dumper
Multi-type leaf springs
with stabilizer and twin dumper
Stabilizer(Rear: on-off controlled droplink)(Rear: on-off controlled droplink)
DamperReiger twin tube with separated tanks double piston
(Compression: dual circuit 20 level controlled damping force / Rebound: 20 level controlled damping force)
Reiger twin tube with separated tanks double piston
(Compression: dual circuit 20 level controlled damping force / Rebound: 20 level controlled damping force)
BrakeDrum brakeBrembo ventilated disk brake
opposing 4-pot calipers
TireMichelin XS 14.00R20Michelin XS 14.00R20
WheelTopy steel wheelHutchinson forged aluminum wheel
Central Tire Inflation SystemWABCO CTIS (front-rear wheels control)Teleflow CTIS (4-wheel independent control)
SteeringBall nut type
(integral type power steering)
Ball nut type
(integral type power steering)

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